What is Corrugated Packaging: Styles, Types, Benefits, and Manufacturing Companies

Thursday, 22 August 2024
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The importance of custom packaging for small businesses cannot be put behind in the retail sector. It is one of the leading factors to attract customers and drive sales. 

In fact, several types of custom packaging boxes have been seen due to the nature of the product and target audience. 

For instance, custom bakery boxes are specifically made for preserving and packaging cakes. In comparison, custom cosmetic boxes are manufactured to protect beauty products and enhance the appeal of the cosmetic items. 

When it comes to popular types of custom packaging, corrugated packaging boxes are widely popular among different businesses. If you are new to corrugated packaging, you might be interested in knowing more about it. 

In this post, we are going to give you detailed information about: 

  • What is custom corrugated packaging boxes?
  • Types of Corrugated packaging
  • What are corrugated boxes used for?

Without further ado, let’s get started.

What are Custom Corrugated Packaging Boxes?


Custom corrugated packaging boxes are a type of packaging boxes made from corrugated cardboard material. These packaging boxes are designed and manufactured to fit the product rightly according to the size and dimension. Moreover, custom corrugated boxes are beneficial to help brands stand out on shelves by integrating brand elements such as unique colors, captivating designs, custom sizes, and a business logo.

In recent years, many corrugated box manufacturers in USA have emerged to help businesses elevate their brands, ship products safely to customers, and provide seamless unboxing experience.

Difference Between Corrugated Packaging Boxes vs. Cardboard Packaging Boxes

The emergence of online stores has given rise to custom packaging boxes offering a safe and pleasant experience for customers. Especially when it comes to fragile items such as electronics and glass products, the better the packaging, the safer the product is.

The package that is delivered broken or crushed can leave a bad impression on customers, leaving behind a bad review. That is why choosing the right type of packaging boxes is the key to customer satisfaction.

Cardboard and corrugated packaging boxes are widely used due to their strength, sturdiness, and customization. However, there is a slight difference between the two types of packaging boxes. Here’s a side-by-side difference between corrugated and cardboard boxes.

Corrugated Vs Cardboard Packaging Boxes: The Differences

Cardboard Packaging Boxes

Cardboard packaging boxes are also called carton packaging. These types of boxes are made from paper pulp or thick paper, which is then further customized to small packages. Cardboard boxes are cost-effective and can be used to ship products without worrying about breaking of content within. However, cardboard boxes need additional materials to protect the product from breaking.

Corrugated Packaging Boxes

Corrugated packaging boxes comprise different layers that are strong enough when together. The inside and outside liner are filled in the middle with a fluted material to maintain strength. Corrugated packaging boxes although have a strong build, yet they are lightweight and easy to carry. Moreover, they are also moisture resistant and can withstand temperature changes.


Industries that Use Corrugated Boxes

Corrugated boxes are known for their strength and rigidness. As we have mentioned earlier, different custom packaging boxes are made for packaging different products. Some of them are used only to package the same type of product. While others can be used for multiple purposes. When it comes to corrugated box packaging, they are used across various industries such as:

  • Food: Corrugated boxes are widely used to package food to prevent bacterial infections and deliver them to customers without harming the content within.
  • Electronics: Electronics are fragile and vulnerable to easy breakage while shipping and handling. Corrugated packaging boxes are helpful in delivering and protecting the electronics within.
  • Apparel: Due to customization and availability in various sizes and shapes, corrugated boxes are popularly used for delivering and packaging apparel.
  • Office Supplies: Corrugated packaging boxes are ideal for packaging office supplies, which prevent them from any harm or damage while transporting from one place to another.
  • Moving to a New House: If you wish to move to your new place whether a house or an office, corrugated boxes are ideal for transporting and keeping your belongings safe.
  • E-commerce: E-commerce has been evolving over the past few years since the evolution of digital marketing and online shopping. The competition is growing furious and brands are devising strategies to lead the competition. Corrugated boxes are highly popular among e-commerce businesses. The reasons are plenty, but the most prominent one is to be in the eyes of customers whenever they look at the packaging. For instance, high-quality graphics, stunning design, creative artwork, and a business logo all contribute to better marketing of your product.
  • Luxury Items: When shopping offline or online, customers expect something extraordinary in terms of product presentation, safety, and branding. Luxury items such as expensive perfumes, clothing, and jewelry are also ideal to package in a custom-printed corrugated box.
  • Heavy-Duty Items: Heavy-duty items need sturdy and durable packaging boxes to protect items from any damage. Double-walled corrugated boxes are great for packaging heavy-duty items to add an extra layer of protection and ensure product delivery safely.

Different Styles of Corrugated Boxes

If you are new to corrugated boxes, you may not be aware of the different styles and types you can use for packaging your product. Here are some of the types and styles of corrugated boxes.

Slotted Box Style

The style is quite popular and made from a single corrugated or fiberboard known as a blank. The corrugated boxes with a slotted style can be easily laid flat and can sit upright with the help of staples and tape.

Regular Slotted Container

It is the most common type of corrugated box style with outer flaps having one-half of the box’s width. The outer flaps can be easily joined in the middle when folded into a box. The regular slotted container styles are eco-friendly as they produce little to no waste.

Half Slotted Container

Half-slotted container style is similar to a regular-slotted container. The only difference is that one set of flaps is missing.

Overlap Slotted Container

Just like the regular slotted container, the overlap slotted container style has the same length of flaps. However, the outer flaps overlap by at least one inch when folded, rather than meeting in the middle.

Full Overlap Slotted Container

It is similar to an overlap-slotted container where the outer flaps completely overlap when closed. The benefit of using a full overlap slotted container style is that it provides more protection and stacking compared to others.

Types of Corrugated Packaging?

Corrugated packaging comes in various types. Each type of custom corrugated box is used for packaging different types of materials including retail and heavy industrial equipment. Here are some of the types of corrugated packaging you can use according to your specific requirements.

Single Face Corrugated Packaging

Single-face corrugated packaging comprises two layers of paper. These types of corrugated packaging are ideal for protecting irregular, small, and large products. They can also be molded according to the product’s requirement, offering more protection.

Single-face corrugated packaging is eco-friendly and made from recyclable material. Instead of using bubble wrap or polyester, single-face corrugated packaging is environmentally friendly.

Single-wall corrugated Boxes

A single-wall corrugated box is a type of cardboard box made of two liners with a fluted sheet in between. They are also known as light-duty corrugated cartons and are the most common type of corrugated box used for shipping and e-commerce.

Double-wall corrugated Boxes

Double-wall corrugated boxes are made from two layers of corrugated cardboard, giving it more strength to carry heavy items such as industrial equipment.

Triple-wall Corrugated Boxes

Triple wall corrugated boxes as the name suggests have three layers of corrugated material. They are even sturdier than double wall corrugated boxes, offering more stacking options and less occupying space.

Benefits of Custom Corrugated Packaging Boxes Wholesale

The benefits of custom corrugated boxes are numerous. They are widely used and popular among different industries for many reasons. Let`s take an overview of the benefits of corrugated boxes wholesale.

Affordability

Custom corrugated boxes are highly popular among brick-and-mortar businesses and online stores. As we have discussed earlier corrugated boxes are made from cardboard, which is quite inexpensive.

As the packaging box supplies are needed in bulk, you don’t have to worry about wasting money on anything unnecessary. In fact, corrugated packaging boxes will help you save your products while shipping and delivering them to the customers without breaking them and providing a seamless experience. Moreover, these packaging boxes offer more luxurious looks when customized correctly.

Increase Brand Awareness

The core of competing in the tough competition and saturated market is brand awareness. As corrugated packaging boxes are reusable, they may get into the hands of other people. With the right customization, brand logo, and colors, the chances of gaining traction among other people will increase double-fold.

Provide a Better Customer Experience

When it comes to custom corrugated boxes, the design and color matter a lot in attracting the target audience. Walking through aisles and picking the product firsthand from the shelf is the first step toward your branding success. The moment the customer leaves the checkout counter with your product, you have successfully.

However, the real success is when you provide a seamless customer experience while unboxing corrugated boxes. Unboxing is a new trend that instantly grabs the attention of people on social media. The better it is, the more the customers will visit your store and buy products.

Wide Range of Customization Options

Custom corrugated boxes are highly customizable and can be used to promote and market your products in a better way. However, on the contrary, if the customization is not done correctly, the probability of failing is quite high.

Customizing corrugated packaging boxes should be done with customers in mind. The age, the demographic, and their needs should be considered while designing custom-printed corrugated boxes wholesale.

Increase Sales and Revenue

Providing high-quality products packaged in enticing corrugated boxes leads to customer attraction. Custom corrugated packaging boxes can help you stand out from the competitors. Especially when it comes to luxury goods such as jewelry, perfumes, and apparel, you can use custom corrugated boxes to increase the value of your products, sell them more, and generate revenue better than ever.

Summing Up

The retail sector is driven by tough competition. With the rise in online shopping, the competition is becoming even tougher. However, with numerous options available for brands in the form of custom packaging boxes wholesale, competing in the market becomes easier.

Whatever custom-printed boxes you need for your product, IMH Packaging one of the leading custom packaging box manufacturers in USA offers premium boxes for all products. Whether it be custom rigid boxes, corrugated boxes, or kraft boxes, we have got you covered.

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